An Automatic Ghee Filling Machine is designed to fill containers with ghee (clarified butter) with precision and efficiency. These machines are widely used in dairy product manufacturing units to ensure consistent and hygienic filling processes. Here's a detailed description and specification of such a machine:
Description
The Automatic Ghee Filling Machine is engineered to automate the filling process of ghee into various types of containers such as jars, bottles, or pouches. The machine ensures a high level of accuracy and efficiency, maintaining the quality and hygiene standards required in the food industry. It typically operates using a combination of mechanical, electrical, and pneumatic systems to achieve the desired filling volume and speed.
Key Features
1. Precision Filling Equipped with advanced volumetric or gravimetric filling systems to ensure accurate fill volumes.
2. Hygienic Design Made with food-grade materials (like stainless steel) to ensure sanitary conditions.
3. Automation Programmable logic controllers (PLCs) and touch-screen interfaces for easy operation and customization.
4. Speed and Efficiency Capable of filling multiple containers simultaneously, with adjustable speed settings.
5. Versatility Can handle various container sizes and types with minimal adjustments.
6. Easy Cleaning and Maintenance Designed for easy disassembly and cleaning to comply with food safety standards.
7. Safety Features Equipped with safety guards and emergency stop functions to protect operators.
Specifications
The specifications can vary based on the model and manufacturer, but a typical specification sheet might look like this:
- Filling Capacity 100 ml to 5000 ml (customizable based on requirements)
- Filling Speed 20 to 100 containers per minute (depends on container size and product viscosity)
- Accuracy ï1% of fill volume
- Power Supply 220V/380V, 50Hz/60Hz
- Air Pressure 0.6 to 0.8 MPa (for pneumatic components)
- Material Food-grade stainless steel (SS304 or SS316)
- Control System PLC with HMI (Human-Machine Interface) touch screen
- Dimensions Approximately 2000 mm (L) x 1200 mm (W) x 1800 mm (H)
- Weight 500 to 1000 kg (varies by model)
- Container Types Jars, bottles, pouches (customizable)
- Nozzle Types Single or multiple nozzles for high-speed filling
- Additional Features
- Anti-drip mechanism
- Automatic container feeding and discharge
- Adjustable filling heads for different container sizes
Optional Add-ons
1. Capping and Sealing Integrated systems for automatic capping and sealing of containers.
2. Labeling Automated labeling machines for applying labels to filled containers.
3. Conveyors For seamless movement of containers through different stages of filling, capping, and labeling.
4. Heating System To maintain the ghee at the desired temperature for filling.
Applications
- Dairy product manufacturing plants
- Food processing units
- Small and medium-scale ghee production businesses
An Automatic Ghee Filling Machine not only enhances productivity but also ensures that the product is filled under sanitary conditions, maintaining its quality and extending shelf life..
Price:
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