Description of Automatic Four Head Liquid Filling Machine
An Automatic Four Head Liquid Filling Machine is designed for efficient, precise, and rapid filling of liquid products into various types of containers, such as bottles, jars, and vials. These machines are extensively used in industries such as pharmaceuticals, cosmetics, food and beverage, and chemicals, where consistent and accurate filling is crucial. The machine is equipped with four filling heads, allowing it to fill multiple containers simultaneously, thereby increasing production efficiency.
Key Features
1. Multiple Filling Heads Four filling heads operate simultaneously, significantly boosting productivity.
2. High Precision Advanced volumetric or gravimetric filling systems ensure accurate filling volumes.
3. User-Friendly Interface Equipped with PLC and HMI (Human-Machine Interface) touch screens for easy operation and parameter settings.
4. Versatility Capable of handling a wide range of liquid viscosities and container sizes with minimal adjustments.
5. Hygienic Design Constructed with food-grade stainless steel to maintain sanitary conditions and ease of cleaning.
6. Adjustable Speed Variable speed control to match production requirements.
7. Anti-Drip System Nozzles are designed to prevent drips and spills, ensuring clean and efficient filling.
8. Automated Operation Automatic container feeding, positioning, and discharge for seamless operation.
9. Safety Features Safety guards and emergency stop buttons to protect operators.
Specifications
- Filling Capacity 50 ml to 5000 ml (customizable based on requirements)
- Filling Speed 30 to 120 containers per minute (depends on container size and liquid viscosity)
- Accuracy ï1% of fill volume
- Power Supply 220V/380V, 50Hz/60Hz
- Air Pressure 0.6 to 0.8 MPa (for pneumatic components)
- Material Food-grade stainless steel (SS304 or SS316)
- Control System PLC with HMI touch screen
- Dimensions Approximately 2200 mm (L) x 1300 mm (W) x 1900 mm (H)
- Weight 600 to 1200 kg (varies by model)
- Container Types Bottles, jars, vials (customizable)
- Nozzle Types Four filling nozzles for high-speed filling
- Additional Features
- Anti-drip mechanism
- Automatic container feeding and discharge
- Adjustable filling heads for different container sizes
Optional Add-ons
1. Capping and Sealing Integrated systems for automatic capping and sealing of containers.
2. Labeling Automated labeling machines for applying labels to filled containers.
3. Conveyors For seamless movement of containers through different stages of filling, capping, and labeling.
4. Heating System To maintain liquids at the desired temperature for filling, especially for viscous products.
5. Nitrogen Flushing For applications requiring inert gas to prevent oxidation of the product.
Applications
- Pharmaceutical Industry Filling medicines, syrups, and other liquid drugs.
- Cosmetics Industry Filling lotions, shampoos, conditioners, and other personal care products.
- Food and Beverage Industry Filling sauces, juices, oils, and other edible liquids.
- Chemical Industry Filling detergents, cleaning solutions, and other chemical liquids.
The Automatic Four Head Liquid Filling Machine is designed to enhance productivity, maintain product quality, and ensure consistent filling accuracy. Its robust construction, combined with advanced automation, makes it an ideal solution for medium to large-scale production facilities.
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